We combine the best energy saving technologies, according to your specific needs and succeed in energy efficiency investment optimization.
A series of advanced engineering thermal management techniques, provided by our team, can upgrade your processes' thermal management level.
Studies and turn key projects for significant players of the food & beverage industry in the Greek market, underline our successful energy management model
Energineering solutions, is a small company experienced in unveiling and reorganizing stages of your production and energy utilization processes in the most efficient way.
Energineering Solutions is a private partnership specializing in industrial efficiency optimization, strategic advisory and special project financing based on energy performance.
Due to our ten year experience in plant auditing, energy & heat transfer data analysis and redesigning solutions, we succeed to unveil waste energy potential related to industrial processes or HVAC for large facilities and implementing sophisticated solutions that efficiently recover energy from waste to financial profit.
The solutions developed by Energineering team are not only technically holistic but also seriously considering the financial characteristics of the the CAPEX & long term OPEX of the required investments, so they guarantee short payback period by ensuring optimum ROI.
Our expert engineers & economists have proven their capability of overcoming every challenge related to maximized efficiency of energy use in industrial processes or facilities that bear large energy costs. Owners and investors who wish to make the right steps to minimize such costs, are the ones who address our team in order to implement the principles of Holistic Energy Management in their production.
We offer a list of specialized services, according to the Holistic Energy Management model:
A preliminary Audit is performed in order to collect all available energy flow data in their present form, as an initial approach of the production processes. Analyzing this initial set of data is significant in identifying the energy efficiency upgrade potential. This first step is low cost and best possible ROI, since it can enlighten you about all possibilities of savings you can achieve. This preliminary Audit & Analysis can also offer you a cost estimation of the next steps. When agreed to proceed, a full Audit with the help of monitoring equipment, sensors and data logging is performed, while all equipment data as well as process details (such as set points & timing) are gathered together with special products' characteristics.
Even if you decline to move forward to the next level, your experience about latest technological solutions, will be significantly enriched after our initial preliminary Audit & Analysis report. Within this report a series of steps will thoroughly explain what you can expect and how you can earn it, while monitoring techniques can confirm our proposals’ claims. What is your guarantee? Each proposal consists of various technologies implementations in a way that is crystal clear for an engineer to understand. Every component is guaranteed to do it’s job by the manufacturer, while the overall efficiencies expected are calculated by the laws of thermodynamics as well as widely approved analysis methods.It’s not only that though.Our list of previous successful projects and studies can show you our work style, accuracy and target orientation.
Your energy data will be entrusted to us after signing an NDA. Similarly we will have to trust you with our know-how and techniques, as well as our tailored-to-your-case technology market research results. Our team of experts will be occupied for a period of time analog to your project’s size. The cost of our service can be agreed in a flexible way.
Worldwide market offers a variety of specially engineered solutions, capable - when correctly sized and combined- to maximize thermal recovery for efficiency boosting, within strict ROI limitations. Our team retains a significant database of small and large providers of solutions to interconnect with your existing equipment.
Special study is important in order to: Compare and analyze the characteristics of similar technologies and brands as well as their pros/cons to help reaching a final decision Supply all significant technical details for the implementation of suggested technologies in the existing facilities as well as cooperation with each other. Supply all the theoretical evidence according to specifications, for the calculation of the energy outcome. Offer detailed analysis of expected outcome and techniques for evaluating and monitoring the real outcome./p>
This step is actually defined by you - the customer - the one who decides the ROI he desires to achieve. From our perspective we will choose among the best solutions and suggest the ones that respond to your needs. A large investment, might be capable to reduce your costs by 40% but it also might be out of budget limits. Similarly, a 3-month ROI technique, is probably a "must-do" but of less importance if it can only save 0.5%. You have to wisely choose your limits and, yes, we could also help you do that. The final list of suggestions will of course be offered to you.
Once the final solution - usually a set of combined solutions - is decided, implementation remains the next big challenge. Our team supervises this whole procedure paying attention to detail in order to achieve the theoretical goal in real measured results.
The collected information takes a convenient form, in order to be analyzed. Evaluation of the real potential of each process is determined according to newest techniques. Redesign of the whole processing philosophy takes initial form, checking a large set of alternative combinations.
Both EPC (Energy Performance) & ESC (Energy Supply) Contracting are valuable models we propose, that eliminate all risks for the decision maker of a large energy consuming plant that seeks to reduce their energy bills. The risks of deciding over large CAPEX investments, related to the scope of reducing energy OPEX are well known:
Through our network of allies small and big projects can be financed and certified according to latest standards. Joule Assets' financial solutions, technical due diligence services by the ICP Investor Confidence Project, as well as the immense insurance organization Munich RE with their HSB Risk Solutions, are all our backers when it comes to industrial efficiency upgrade.
The need for analytical reporting over KPI (Key Performance Indicators) and EPI (Energy Performance Indicators) is often overseen although critical in decision making.
Our experience with Energy audits & inspections can smoothly integrate within your certification requirements -through a meaningful manageable way that saves time- smart prioritizing of measures that can really boost your indicators and improve your profitability & competitive advantages.
Automated report preparation procedures ensures both your company's conformity and awareness of energy managing matters. Use of advanced ISO 50001 software developed by our supporting partner Enerit, shows several valuable advantages that cannot be overlooked:
A vast number of ideas, techniques and solutions are suggested by energy engineers, whenever the challenge "how to reduce energy costs" is provoked.
Organizing this plurality of possibilities and offering a secure solution - optimum - among strong, competitive ideas, is a complex procedure that requires a series of "virtues" concerning the fields of engineering, industrial market knowledge, as well as financial analysis fields.
Comparing different solutions and finally combining the best ones, is time consuming and demands good knowledge of both the processes, as well as the hidden costs of each solution. Capability to correctly foresee the real efficiency of the finally implemented solution is of real importance.
The Holistic Energy Management model, is capable to macro-observe the energy streams within and around your processes, optimally combining the inputs and outputs in a unique way that filters all decisions through your ROI boundaries.
Furthermore the experienced holistic approach is able to focus in overseen details that have to do with seemingly irrelevant data, such as "where and how to use the recovered energy" which is one of the toughest to solve.
We offer a list of specialized services, according to the Holistic Energy Management model:
Industrial processing often results in large quantities of high enthalpy vapors that are dissipated to the environment. This equals to huge quantities of heat loss that is replaced by fossil fuel combustion. Mechanical Vapor ReCompression technology reuses this heat by compressing the available vapors into high pressure reusable steam. This results in spectacular energy savings and fast return of investment. Case studies are available on request.
It is one of the most common technical solutions. Our engineers primarily focus in the acidity of the formed condensate, which depends on the utilized fuel. Sensible energy is easier to recover, but latent energy (of condensing flue gases) has a larger potential and initial cost. A two step (two temperature levels) heat recovery usually improves the ROI.
Simple method of saving vast savings with an impressive ROI. The Athens Hilton laundry project is a classical paradigm of significant savings. Most food and textile industries can benefit from this implemented technology.
One of the toughest mediums to control and tamer is air, especially when mixed with humidity or other gases. Monitoring and carefully analyzing thermodynamic data of such a stream is required for at least a short period of time before certain suggestions are made. An ongoing project will soon be concluded and referenced here - contact us for more details.
Dehumidification & HVAC challenges as well as heat transfer between energy streams (e.g. air, flue or water) are all perfectly answered by "heat pipe" heat exchangers. Passive heat exchanging systems can improve existing equipments' efficiency up to a rate of 50% based on this brilliant technique of two-phase heat transfer in a single pipe closed loop. The cost and ROI of such solutions remains unbeatable by traditional solutions.
It is the most overlooked technique due to the lack of widespread solutions. But our team has developed strategic alliance with specialized equipment manufacturers that can deliver high-end heat exchangers for pre-processing your products, thus utilizing low temperature thermal energy according to the Holistic energy model guidelines.
It is the obvious solution for all significant energy saving techniques, to prepare the heat transfer medium (e.g. water, thermal oil, air etc.). Pinch analysis though is the proper tool to actually decide the dimensioning of heat exchangers and set points of stream flows and temperatures in order to achieve the most of it’s potential.
Synchronization of heat availability (e.g. waste or solar heat) and thermal processing production needs, is usually an uneasy puzzle to solve. Low cost & high efficiency heat storage in most such cases, remains the key in order to utilize large quantities of available -otherwise wasted- heat in a (pre)production process. PCM (Phase Change Materials) TES (Thermal Energy Storage) tanks or similar TCS (Thermo Chemical Storage) technologies are the most proper low ROI solutions for implementation, while their potential is accountable for long term use
Heat pumps of low electricity consumption, combined with solar irradiation or ambient air as heat source, are becoming a very challenging solution nowadays. On the other hand fossil fuels burnt to produce e.g. steam that is utilized for lower temperature final needs, are not a viable choice any more. A smart management system utilizing lower temperature heat either stored, or from renowned resources is the answer to all kinds of special issues connected to such challenges. CSP (Concentrated Solar Power) is another significant solution in thermal processes. The cost of such solutions is not small, and the ROI is not the most attractive, but zero energy cost for a large percentage of your everyday processes, is a real challenge for an investor that really wishes to minimize his production cost.
Energineering solutions has participated in EU funded projects as a technical advisor and solution developer, providing services to project leaders and participating organisations.
It is time consuming and often outside the scope of a plant manager to focus in the details of Thermal Management and possible profitable investments. For this reason Energineering solutions offers a series of Financing Support Services that can lead to no-risk no-CAPEX contracting:
Our team, has dealt with a series of feasibility studies and applied projects for quite some of the most significant players of the food & beverage industry and facility sector in the Greek market. A small sample of those that have entrusted us, include:
Thermal management solutions, that we implement to actually re-establish your process related -energy management model, are based to techniques of advanced thermal engineering:
In this form please enter your business contact information, in order to initiate communication concerning a preliminary audit & energy analysis, that will reveal possible solutions for upgrading energy efficiency of your process.